SHANGHAI MICROCRE OPTICS-MECH TECH CO.,LTDSHANGHAI MICROCRE OPTICS-MECH TECH CO.,LTD
TECHNICAL PROPOSAL
产品技术方案书
No.:YR-P261113-0312
Date:2026-11-13
Valid 30 days
Metallographic Preparation
Large Automatic Guide Rail Precision Cutting Machine (Automatic Feeding System)ZY-300ZD
Model ZY-300ZD · MICROCRE
ZY-300ZD
In one sentence: for the your team project we recommend the ZY-300ZD, delivered as main unit + standard accessories + first training, 15–30 working days for standard configuration.
Illumination system24V (lED cold light)
Spindle Speed100-3000r/min
Cutting Speed1-100mm/ min (stepless speed control)
ModelZY-300ZD
The short version · Three things to know before the datasheet
What it doesFor measurement and inspection of Metallographic Preparation, producing traceable records instead of visual checks and manual calculation.
Who it fitsIncoming inspection, lab sampling, process validation and final inspection — the larger the batch and the tighter the tolerance, the bigger the gain.
Not the right fit ifIf you only need a one-off rough check, or your parts exceed this model’s range — in both cases we will propose a cheaper route.
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Requirements | Configured around your samples and test items, meeting repeatability and data-traceability requirements for batch inspection. |
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In this proposal
P2 Requirement & system layout
P3 Specifications, explained
P4 Scope of supply & workflow
P5 Delivery, service & commercial
· Standards and signature page
About us
Founded in 2005, Shanghai Microcre Optics-Mech Tech Co., Ltd. designs and manufactures material testing and dimensional metrology instruments: hardness testers, metallographic preparation, autocollimators, testing machines and extreme-environment systems across nine product lines with 1,000+ models. National High-Tech Enterprise and Specialised & Innovative SME, ISO 9001:2015 certified, with 100+ software copyrights and 100+ intellectual property rights.
Each model is available in a standard and a premium build; one-year warranty with seven regional service centres.
SHANGHAI MICROCRE OPTICS-MECH TECH CO.,LTD · 400-8127-833 · shanghai@yr17.netYR-P261113-0312
SHANGHAI MICROCRE OPTICS-MECH TECH CO.,LTDTECHNICAL PROPOSAL
ZY-300ZD
2026-11-13
1. Your requirement
The goal is accurate, fast and traceable measurement. This proposal is built around those three: the machine secures accuracy, the accessories secure fixturing and throughput, the software secures traceability.
Taking the ZY-300ZD as an example, key figures on the cover and in section 4; if sample size or batch differs from the description, fixtures and range are adjusted at the technical-protocol stage without changing the base model.
2. How the system is built
Optics & imagingObjectives, eyepieces, illumination and field of view
Structure & travelStage, travel, dimensions and weight — siting and fixturing
Loading & controlLoading mode, speed, dwell and software interfaces
Power & environmentPower, consumption and ambient requirements
Accessories & configurationStandard, optional and supplied-with items
Modules listed reflect this model’s actual configuration; an omitted group means it does not apply, not that it was left out.
3. Why this model
- Key figures map directly onto acceptance criteria — no conversion, no derating.
- Each model comes in a premium and a standard build, so budget and accuracy can be discussed separately.
- Factory installation, commissioning and training — producing reports from day one; automation or data interfaces can be added later without replacing the machine.
- A premium build of the same model is available: tighter assembly tolerances, upgraded components and higher-grade factory calibration, suited to metrology institutes and research acceptance.
Before you sign: what the price includes — and what it does not
This section is written before signing so that nothing turns up missing on delivery day. It follows the standard configuration; special requirements can be listed separately in the technical agreement.
Included
- Main unit plus factory standard accessories (see Section 5)
- Factory inspection report, certificate, packing list, operation and maintenance manual
- First installation, commissioning and operation training (remote or on site, travel included)
- One-year warranty on the whole unit; free upgrades within the same software version for life
- Domestic transport and transit insurance (up to unloading at your plant)
Not included (quoted separately)
- Special fixtures, custom tooling and modifications beyond the standard range
- Third-party metrology verification or calibration (if a CNAS certificate is required)
- On-site power modification, foundation, compressed air, temperature and humidity control
- Consumables (indenters, cutting wheels, polishing cloths, reference blocks)
- Out-of-warranty on-site service and spare parts
SHANGHAI MICROCRE OPTICS-MECH TECH CO.,LTD · 400-8127-833 · shanghai@yr17.netYR-P261113-0312
SHANGHAI MICROCRE OPTICS-MECH TECH CO.,LTDTECHNICAL PROPOSAL
ZY-300ZD
2026-11-13
4. Specifications
Read the numbers
- Spindle Speed 100-3000r/minSpeed and frequency drive throughput: batch inspection cares about cycle time, research about covering the loading rates the standard specifies.
| Control Mode | Color touch screen, PLC control system |
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| 送料方式 | 自动送料（精度0.1mm） |
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| 定位方式 | 自动定位（精度0.1mm） |
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| Cutting Mode | 自动连续多刀次切割 |
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| 送料长度 | 6 m |
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| Frame Type | 立地一体式 |
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| 最大切割尺寸 | 65mm（导轨截面） |
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| 垂直切割（有效进刀深度） | 100mm |
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| Motor Power | 7.5KW（ABB电机） |
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| 加持方式 | 液压夹紧 |
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| Water Tank Capacity | 100L |
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| Cutting Speed | 1-100mm/ min (stepless speed control) |
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| 切割进度追踪 | 同步显示 |
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| Feed method | 三进一退式 |
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| 切割修复 | Automatic |
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| On-line speed adjustment | 1-100mm/分钟（任意调整） |
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| 复位方式 | 自动复位 |
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| Spindle Speed | 100-3000r/min |
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| Illumination system | 24V (lED cold light) |
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| Power Supply | 380V |
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| Overall dimensions (约) | 主机：1300X1200X1900mm |
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| Weight | 1500KG |
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| Main Unit | 一台 |
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| 传动支架 | 两套（一套6米自动送料架，一套4米出料架） |
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| Cooling System | 一套(磁性分离） |
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| Clamping system | 一套（液压夹紧） |
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| 推进夹具 | 两付 |
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| 随机工具 | 一套 |
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Choosing within the series
Only key differences are listed; the highlighted column is the recommended model.
| ZY-300ZD | ZQ-30D | QG-2 |
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| Spindle Speed | 100-3000r/min | 200 - 3000r/min (stepless spe… | — |
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| Cutting Speed | 1-100mm/ min (stepless speed … | 1 - 200mm/ min | — |
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Three things to check before you compare
- The scale matters more than the number. If the drawing says HRC, measure HRC; if HV, measure Vickers. Converted values are for reference only.
- Range is not accuracy. Range tells you what fits; error and repeatability tell you how accurate it is — read both columns together.
- Acceptance is proven on your samples, not on the brochure. Provide 3–5 real workpieces for an on-site repeatability test; sign once the numbers match.
If you need a benchmark against your current or an imported instrument, we can run the same samples and issue the data.
SHANGHAI MICROCRE OPTICS-MECH TECH CO.,LTD · 400-8127-833 · shanghai@yr17.netYR-P261113-0312
SHANGHAI MICROCRE OPTICS-MECH TECH CO.,LTDTECHNICAL PROPOSAL
ZY-300ZD
2026-11-13
5. Scope of supply
- Main Unit 一台
- 推进夹具 两付
- 随机工具 一套
Consumables and spares are quoted separately by annual usage; for the first order we recommend one set of wear parts to avoid downtime.
6. Inspection workflow
01Sample prep: prepare specimens to the standard, record IDs and ambient conditions
02Fixturing and setup: select the program, confirm load, range and scale
03Measure and verify: consecutive measurements with out-of-tolerance alerts and re-test when needed
04Reporting: export data with calibration status and measurement uncertainty
7. Applicable standards
- GB/T 11354 Determination of nitrided case depth and metallographic examination
- GB/T 13298 Inspection methods for microstructure of metallic materials
- GB/T 6394 Determination of estimating the average grain size of metal
- GB/T 10561 Steel — Determination of content of nonmetallic inclusions — Micrographic method
SHANGHAI MICROCRE OPTICS-MECH TECH CO.,LTD · 400-8127-833 · shanghai@yr17.netYR-P261113-0312
SHANGHAI MICROCRE OPTICS-MECH TECH CO.,LTDTECHNICAL PROPOSAL
ZY-300ZD
2026-11-13
8. Delivery and implementation
| Stage | Scope | Duration |
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| Technical review | Confirm samples, range, fixtures and acceptance criteria; sign the technical protocol | 3–5 days |
| Production and calibration | Assembly, burn-in, factory calibration with data report | 15–30 days |
| Delivery and installation | Crated shipment; unpacking, positioning and commissioning on site | 3–7 days |
| Training and acceptance | Operation and maintenance training; acceptance test with standard samples | 1–2 days |
9. Acceptance and training
- Acceptance basis: the signed technical protocol plus the standards in section 7
- Acceptance samples: please provide 3–5 real workpieces for an on-site repeatability test
- Training goal: the inspector can fixture, measure and issue a report independently
- Documents: manual, conformity certificate, calibration certificate, packing list
10. Service
- One-year machine warranty; replacement for quality issues
- First on-site installation and travel free of charge
- Technical hotline on working days; on-site visit by appointment
- Free lifetime upgrades within the same software version
- Optional automated loading, data interfaces and LIMS/MES integration
- Common spares and consumables kept in stock to shorten downtime
11. Commercial terms
| Price | Quoted on configuration (tax and domestic freight included) |
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| Payment | 30% deposit, 70% before shipment |
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| Lead time | 15–30 working days for standard configuration |
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Customer (signature & stamp)
Date:
Supplier (signature & stamp)
Date:
This proposal is a technical recommendation. Final scope, acceptance criteria and price are subject to the signed technical agreement.
SHANGHAI MICROCRE OPTICS-MECH TECH CO.,LTD · 400-8127-833 · shanghai@yr17.netYR-P261113-0312